The US Navy’s railgun nightmare has just begun

Railgun technology, first conceptualized in World War I, has been pursued by various nations due to its potential for high-velocity, non-explosive projectiles. However, technical challenges, particularly related to power and durability, have stymied progress.

-While the U.S. has recently shelved its railgun projects, China continues to explore this field, recently testing an electromagnetic railgun with artificial intelligence.

-Despite these efforts, achieving a reliable and effective railgun remains a significant challenge, with both nations facing setbacks in their developments.

Railgun Technology: A Century-Old Dream Facing Modern Challenges

Since the concept of the railgun was first introduced during World War I, many nations have invested heavily in acquiring this linear motor device. Also referred to as a rail cannon, this weapon uses electromagnetic force to launch high-velocity projectiles. Over the years, emerging technologies and other advancements have led to real-world efforts to develop such a powerful platform.

However, many of these efforts have failed due to power and durability issues that even the most cutting-edge engineers have been unable to circumvent. The U.S. appears to be sidelining its rail gun efforts completely. The People’s Republic of China (PRC) is no closer to achieving the pursuit of this weapon, however, the plan is to continue to prioritize developing this field further.

China’s Ongoing Railgun Efforts

In May, a Naval Engineering University team in Beijing used artificial intelligence technology in its latest railgun endeavors. According to Chinese state-run media outlets, the People’s Liberation Army Navy (PLAN) tested an electromagnetic railgun by firing a smart bomb 15 km at a speed over Mach-5.0. Although the test launch was not deemed successful, it demonstrates Beijing’s continued pursuit of rail gun technology.

The U.S. has also invested heavily in acquiring rail gun capabilities in the past, even if related efforts have been essentially put on the back burner more recently. Over the last decade, analysts estimate that the Navy has allocated upwards of $500 million to its Electromagnetic Railgun (EMRG) program. In 2022, however, a U.S. Congressional Research Service report noted that the U.S. had ceased funding for its railgun project but that the Navy still hoped the weapon could be potentially valuable for missile defense down the line.

How Railgun Tech Works

Since the overall objective of such a program would be the ability to fire projectiles at hypersonic speeds, they would not even need to contain explosives in order to inflict damage on targets.

Nearly two decades ago, the Pentagon tasked BAE Systems and General Atomics to develop a working railgun that would help steer onboard guns away from gunpowder-based propulsion to electric propulsion.

As detailed by Popular Mechanics, “Unlike traditional naval guns that ignite gunpowder or some other powder charge to send a projectile down a tube, railguns don’t rely on explosions. This means the railgun could fling a projectile faster and farther without storing dangerous and bulky powder charges, and the guns weren’t subjected to the extremely high pressures involved in a powder explosion. Power would be generated by a ship’s integrated power system, which is designed to generate, store, and release huge amounts of electricity.”

While in theory, the rail gun concept could provide a huge asset to a Navy’s armament capabilities, several technical issues have prevented it from coming to fruition. The overarching problem associated with this weapon is power itself. Acquiring enough power to actually launch such a projectile in a controlled and reliable manner is simply not a realistic endeavor for a warship.

170112-N-PO203-142 by Office of Naval Research is licensed under ATTRIBUTION 2.0 GENERIC